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One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 03:27 pm —

Aluminum Alloy - New Lightweight Material for Automobiles

For the sake of environmental protection and energy saving, lightweight is an inevitable trend in the development of automobiles. Lightweight automobiles are critical to reducing body weight, reducing fuel consumption and reducing emissions. Automotive lightweight can be achieved through advanced manufacturing processes, lightweight materials, and structural design. Lightweight materials include aluminum, magnesium, ceramics, plastics, fiberglass, carbon fiber composites, and more. Considering the comprehensive performance of lightweight, energy saving and environmental protection, aluminum alloy is the preferred material for automotive lightweight, and many countries have been committed to the research of automotive aluminum alloy. Studies have shown that for every 1kg of aluminum used in automobiles, 2kg of weight reduction can be achieved; for every 10% reduction in vehicle consumption, fuel consumption can be reduced by 6%-8%, and exhaust emissions can be reduced by 4%. Aluminum alloy materials can be divided into deformed aluminum alloys and cast aluminum alloys. Among them, the deformed aluminum alloy can be used for body system components, heat exchanger system components, vans, etc. Cast aluminum alloy can be used for engine systems, transmission systems, clutch pedals, steering wheels, and the like. Aluminum alloy has high specific strength, corrosion resistance and good formability. After heat treatment, the strength can be compared with steel. Therefore, it can be used as an ideal lightweight material for automobiles. At present and in the future, aluminum alloy materials are lightweight for automobiles. The main choice is alternative materials.   With the increasing weight of automobiles and the increasing demand for aluminum alloys for new energy automobiles, KingTech profile machines also occupy an important position in the automotive industry. KingTech has a mature solution for car parts, bumpers, pedals, sunroof rails, decorative strips and other auto parts processing. Cabinets, large pallet trucks, buses, and battery trays for new energy automobiles can also be deep processed using KingTech equipment.   Compared with foreign advanced automobiles, the application of China's aluminum alloy panels in the automotive field is still far from the developed countries of the automobile manufacturing industry. In the developed countries of the automobile industry, 18% of aluminum is used in automobile manufacturing. The average aluminum consumption per vehicle is about 140kg, and it is growing at a rate of 20%-30% per year. It is reported that China has introduced relevant policies to support the industrialization of high-quality aluminum alloy automotive panels. In 2018, although China's domestic sales appeared for the first time in years, the annual output and annual sales were the first in the world. In particular, in terms of new energy automobiles, it still maintains rapid development. According to the plan, China¡¯s new energy automobiles will reach 2 million in 2020. For new energy automobiles, lightweight technology is one of the core key technologies, especially in the context of subsidies, how to choose the right route, and also balance performance, battery life and cost, etc. The energy automotive industry is a huge challenge. According to reports, Germany's SGL Carbon announced that it has reached a cooperation with Weilai (NIO). SGL will develop a prototype of a carbon fiber reinforced plastic battery casing for Weilai. The battery casing is 40% lighter than a conventional aluminum or steel battery casing, has high rigidity, and is 200 times lower than aluminum. It is understood that most of the current battery packs for electric automobiles are made of aluminum and steel. In the power battery, the tray takes up 20 to 30% of the weight of the battery system, which is the main structural component. The aluminum alloy material can first meet the structural requirements of the vehicle components, including the battery system, and can replace some of the steel structure materials. Aluminum alloy applications for automobiles mainly include 5¡Á¡Á¡Á series (Al-Mg) and 6¡Á¡Á¡Á series (Al-Mg-Si), etc. Aluminum trays mainly use 6 series aluminum profiles (material applications, further analysis is needed And groping). As a professional manufacturer of aluminum profile processing centers, KingTech has a complete solution for the processing of battery trays for new energy automobiles. For the processing of rods for battery trays, sheet metal processing, MIG welding, friction stir welding, and assembly processing. Solution, welcome to consult. The 6 series aluminum alloy has moderate strength, good formability and corrosion resistance, excellent comprehensive performance, low yield strength after solution hardening and natural aging treatment, good stamping formability, and improved strength after baking treatment. The ability is enhanced, so this material is the material of choice for automotive lightweighting. The safety of a car is not measured by the thickness of the iron sheet, but by the safety design of the body structure. In recent years, countries around the world are developing lightweight bodies, reducing displacement, promoting new energy sources, and reducing vehicle weight is the future development trend of automobiles. As an important material for lightweight automobiles, aluminum alloys must be based on the global market and pay attention to its sustainable development for a long time. read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 03:18 pm —

New Environmentally Friendly Whole House Custom-made Aluminum Furniture

Why is custom-made all-aluminum furniture so popular? Is it environmental? Some consumers who don't know all-aluminum furniture may be curious about it. Compared with all-aluminum furniture, other materials are not so good and environmental. Compared with the traditional panel furniture, all-aluminum funitures are superior in the following aspects:   Advantage 1: Environmental protection The decoration of formaldehyde pollution is like a street mouse, everyone shouts. When people are renovating, they will worry that the decoration is too gorgeous and lead to excessive formaldehyde pollution. The children's room, study room and decoration environmental protection are particularly important. After all, there are many cases of childhood leukemia caused by decoration pollution in recent years. The biggest advantage of all-aluminum households is that the products are green and environmentally friendly, and the raw materials of the products are very safe. Secondly, the modular splicing installation avoids the pollution of the decoration, and the multiple guarantees from the source to the decoration process, no need to worry about the decoration pollution. Because of environmental protection, more and more consumers use all-aluminum home decoration, which is especially popular in the field of children's room decoration! All-aluminum home not only creates a healthy growth space for children, but also enriches the color of the child and gives the child a happy little world.   Advantage 2: Convenient and Efficient I believe that consumers who use all-aluminum furniture decoration must have this feeling - convenient! The ''convenience'' of all-aluminum furniture is mainly reflected in the whole process of the purchase of decoration materials and the renovation of the house. The first is the convenience of the decoration materials, which can be used for furniture and ceiling decoration, eliminating the trouble of selecting materials for running the building materials market. Secondly, the decoration is convenient, the product installation method greatly improves the decoration efficiency, the owner does not have to spend a lot of time and energy on the construction supervision, and the decoration is carried out according to the design effect diagram; The final cleaning is convenient, the decoration garbage generated during the whole aluminum furniture decoration process is less, the on-site construction environment is good, there is no huge construction cleaning problem in the later stage, and there is no decoration pollution and it can be installed immediately. The decoration speed of the all-aluminum home is visible, and the 120-square-meter house is completed in about half a month, which is really high-efficient! Advantage 3: High-End For the decoration style, everyone has their own needs. But one thing is the same - the decoration must look good! Young people are particularly valued for this. The use of all-aluminum home decoration, the most intuitive feeling is good-looking, embodied in all aspects. All-aluminum home can be used in many different functions such as guest restaurant and entrance, and it can achieve the harmony of style, that is, to ensure that each space has its own decoration, and it will not cause confusion in the decoration style. The look of the home, all aluminum homes will help you achieve.     What kind of machines is required for the whole house custom-made aluminum furniture production? KINGTECH offers you integrated production and processing solutions. KINGTECH 33 Series Turret Type and 55 Series Disc Type Machining Centers integrate Milling, Drilling, Tapping and Chamfering functions that can finish processing of Glass Doors, Luxurious Large Frames, Minimal Glass Doors, and Hollow Doors. Wardrobe Sliding Door, Minimalist Partition System, Wardrobe Handle, Cabinet Handle, Wall Mounted Dandle, Heaven and Earth Hinge, The Machining Center X-axis Stroke can reach 20 meters and meet the length requirement of most custom aluminum furnitures.   read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 03:11 pm —

KINGTECH Helping Aerospace Profile Processing

With the rapid development of the aviation industry, higher and higher requirements are placed on the processing of industrial aluminum profiles. In particular, high-speed military and civil aircraft require more sophisticated products to make the structure of each component more reasonable and ensure structural quality. Light, strong and rigid, while significantly reducing the number of parts, reducing the cost of assembly, joints and maintenance. Ensure a perfect surface (seal, no seams, no deformation, etc.). Large industrial aluminum profiles are particularly important structural components on aircraft, requiring profiles with excellent mechanical performance. Because aerospace has a particularly high processing requirement for aluminum alloy parts, only the 7-series aluminum alloy with the highest hardness value of all aluminum alloys can be used, and the 6-series aluminum alloy has medium hardness, which can only meet the requirements of normal production. KINGTECH specializes in the development of special profile machining centers based on the structural characteristics of aerospace aluminum alloys, processing complex parts such as flat parts, slender parts, multi-chamber parts, and ultra-thin wall partitions.   KINGTECH Gantry Machining Center adopts Five-Axis Machining, A-axis stroke ¡À105 degrees, C-axis stroke up to ¡À360 degrees, which can meet different processing angles, suitable for finishing and roughing of flat parts and coarse cavity parts in aviation structures with fast moving speed and low energy consumption.     KINGTECH High-Speed Machining Center integrates functions of Milling, Drilling, Tapping and Chamfering. It is suitable for processing Aerospace and Slender products, such as long rafts, rims, floors, slides, etc., by adopting BT40 Spindle   read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 03:02 pm —

Automotive Battery PACK Introduction KINGTECH Provides Battery Tray Processing Solutions

The Automotive Power Battery has been developed from the auxiliary development of Traditional Automobile Manufacturers to the vigorous development of New Energy Vehicles. There have been many classic design solutions. This article will introduce the current main Battery PACK: BENZ EQC 80kWh 96S4P £¨LG£© JAGUAR 108S4P  90KWH£¨LG£© AUDI e-tron  108S4P 95kWh£¨LG£© Chevrolet Bolt 96S3P 60kWh£¨LG£© TSLA Model S 60kwh 70kwh 75kwh  85kwh  95kwh 100kwh£¨Panasonic£© TSLA Model3  96s31p 96s46p 50 kwh 65kWh 80kWh £¨Panasonic£© Spark 2p96s 19kwh £¨LG£© Nissan leaf 2P96S  24kwh  40kwh£¨AESC£© Renault zoe 2P96S 25.9kwh 45.6kwh£¨LG£© Kia 2p96s 30.5kwh£¨SK£© Volkswagen e-up 18.7kwh£¨Sanyo£© Volkswagen e-golf 88S3P 24.2 35.8kWh£¨Sanyo Samsung£© Volkswagen MEB Platform BMW I3 1P96S  22kwh 33kwh£¨SAMSUNG£©     From the introduction above, it seems that a rule can be obtained. The Germany Automotive Companies prefer to use square-shell batteries and will choose Samsung or Sanyo. The American Automotive Companies prefer to use soft bags and will choose LG. Meanwhile Tesla prefers to use the cylinder battery and usually chooses Panasonic, but recently some Germany Automotive companies try to adopt soft batteries. It can also be seen from the above that the battery trays of new energy vehicles are all made of aluminum alloy to reduce the total weight. So how are these battery trays produced? As a manufacturer of new energy vehicle battery chassis production lines, KINGTECH provides a complete solution for the processing of battery trays to meet the accuracy requirements of battery trays. The KINGTECH Profile Center is processing the special pneumatic machining fixtures for the new energy vehicle battery trays, and the gantry machining center precisely processes the entire welded base. read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 02:23 pm —

TV Aluminum Frame Processing

Various audiovisual media have entered our daily lives. So, do you know what materials are used in our TV borders? The answer is aluminum alloy. Due to the beautiful appearance, light weight, high hardness and not easy to deform, the aluminum alloy has gradually become the frame material of various TV media. What is the machine processing of the beautiful aluminum frame of the TV set? KINGTECH 44 Series Turret Type Machining Center is an automatic profile machining center integrating milling, drilling, tapping and chamfering. It adopts turret spindle, which is suitable for mass production and processing of various lengths of profile products. The ideal equipment for machine aluminum frame processing! read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 02:18 pm —

Industrial Aluminum Alloy Profile Application

Aluminum Profile is made of Aluminum and other alloying elements. Aluminum extruded materials are usually aluminum materials obtained by hot melt, extrusion, and various surface treatments to obtain different cross-sectional shapes and appearances. The main metal element is aluminum, which is added with some alloying elements to improve the properties of the aluminum. According to the application field, Industrial Aluminum Profiles refer to all aluminum profiles except Doors and Windows, Curtain Walls, Interior and Exterior Decoration and Building Structure Aluminum Profiles. What are the applications of Industrial Aluminum Profile in various industries? Aerospace Industrial Aluminum Profiles Used to make aircraft skins, fuselage frames, girders, rotors, propellers, mailboxes, siding and landing gear pillars, as well as rocket forging rings, spacecraft siding, etc. Transportation Industrial Aluminum Profiles It can provide all kinds of aluminum alloy materials for automobiles, large-scale porous materials for subway and light rail to fill the domestic gap, and meet the requirements of localization of subway for manufacturing automobile, subway vehicles, railway passenger cars, high-speed passenger car body structure parts, door windows and doors. And shelves, automotive engine parts, air conditioners, radiators, body panels, wheels and ships.   Packaging Industrial Aluminum Profile All-aluminum cans are a measure of the level of aluminum processing in a country. Aluminum is mainly used as a metal packaging material in the form of sheets and foils, and can be made into cans, lids, bottles, drums, and packaging foils. Widely used in packaging of beverages, food, cosmetics, pharmaceuticals, cigarettes, industrial products, etc.     Printing Industrial Aluminum Profile The printing industry bid farewell to ''lead and fire'' and entered the era of ''light and electricity.'' Aluminum for printing is mainly used for making PS plates. The aluminum-based PS plate is a new material for the printing industry for automated plate making and printing. The aluminum-based PS version provides strong support for this change in the printing industry. Electronic Appliances Industrial Aluminum Profile Mainly used in various busbars, wires, conductors, electrical components, refrigerators, cables and other fields. The aluminum foil for air conditioner has excellent deep drawing performance, high strength and good extension, and reaches the level of imported similar products; high performance electrolytic capacitor foil fills the domestic blank. Specifications: round rods, square rods, representative uses include aerospace fixtures, electrical fixtures, communications. Architectural Decoration Industrial Aluminum Profile Aluminum profiles are widely used in building structures, doors and windows, ceilings, decorative surfaces, etc. due to good corrosion resistance, sufficient strength, excellent process performance and welding performance. The construction industry is one of the three major markets for aluminum. The products of architectural aluminum are constantly updated, and the application of novel architectural products such as colored aluminum panels, composite aluminum panels, composite door and window frames, and aluminum alloy panels is also increasing year by year. China has applied aluminum alloys to roofs, walls, doors and windows in industrial and civil buildings, and has gradually expanded its interior and exterior decoration and construction templates, and has achieved good results.     After the above industrial aluminum is extruded, it needs to be processed by professional machinery to be installed. As a professional manufacturer of profile processing centers, KINGTECH, the profile processing center is used in many fields, including the development and application of complete sets of equipment such as aerospace, rail transit, new energy vehicles and smart homes. According to the nature, size and shape of the profile, special fixtures are customized for deep machining such as milling, drilling, tapping and chamfering.     read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 02:07 pm —

Aluminum Profile Machining Center Features

With the development of Doors&Windows, Curtain Walls, Architectural Decoration, and Vehicle and Ship Decoration Industries, Aluminum Profile Machining Centers have gradually developed into an independent Machining Center category. As per the processing requirements of aluminum profiles, The Profile Machining Centers usually have functions of Milling, Drilling, Routing, Chamfering and Tapping. Because of the unique processing characteristics, the Aluminum Profile Machining Center is very different from the General Machining Center in terms of structural layout, technical parameters and control system design. Characteristics of Aluminum Profile Machining Center 1)   Large X-Axis Stroke In order to cater to the slender and narrow Aluminum Profiles, the width of Profile Machining Center is generally not more than 500mm; the length is 6500mm to 7000mm to adapt to the typical 6m profile processing. Pneumatic clamps and positioning plates are standard on the work surface to facilitate workpiece positioning and clamping. There are three types of aluminum profile machining center structure: gantry type, moving column type and moving beam type. The three layouts have advantages and disadvantages in the performance indexes such as machine rigidity, stable operation and convenient operation. The machining center with the A-axis (rotating around the X-axis) can be used to complete the machining of the three sides of the aluminum profile. 2)   High Spindle Speed The Max. speed of the spindle of the universal machining center is generally below 8000 rpm; while the spindle speed of the aluminum profile machining center should reach or exceed 18000 rpm. Due to the high speed, the integrated permanent magnet synchronous electric spindle is generally used to clamp the tool, blow the air, and circulate the water. And other functions are integrated in one. The coolant system is divided into two types: Water Cooling and Spray Cooling. The Spray Cooling belongs to the more advanced Dry Cutting and Micro-Lubrication system (MQL) concept, with high cooling and lubrication efficiency and low coolant consumption, especially suitable for aluminum profile processing. 3) Accuracy and Rigidity The processing precision of the frame and other profiles for doors, windows and curtain walls is generally between IT10 and IT12. In addition, the processing materials are mostly thin and light profiles, therefore, the Light-Duty Profile Machining Center is suitable for Aluminum Profiles.   1)   High Efficiency By shortening the assist and idle travel time and increasing the rapid traverse (G00) speed, shortening the tool change time, eliminating tool setting and quick loading, the Aluminum Profile Machining Centers has high efficiency. Multi-spindle Machining Center is another important manifestation of the high efficiency. A typical multi-head machining center has two spindle systems that process the individual parts without interference (like two separate machining centers); they can also work together to machine the same part.   5) Optimized CNC system The operation interface is designed according to the application characteristics of the aluminum profile machining center. For example, the spindle running/stationary, coolant opening/closing, positioning plate lifting/falling, workpiece clamping/releasing, etc. are all animated on the display. which performed. Machine parameter setting, adjustment, no variable characters, but a visual representation of the text. It can be mastered without long training. Graphical interactive assisted programming software allows users who do not understand G code to write machining programs. Since the Profile Machining Center is different from the general machining center, so we should select the Professional Profile Machining Center for the Profile Processing. KINGTECH is a professional manufacturer of Profile Machining Center, specialized in Doors and Windows, Curtain walls, Construction, Automotive Industry, Solar Energy. Photovoltaic, Rail Transit and other Industries, have developed Professional Machining Centers for profiles. KINGTECH is constantly advancing in the Profile Processing industry, constantly breaking through the technical threshold and committed to serving the global Profile Processing Customers!   read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 01:45 pm —

Congratulations To KINGTECH For More Patents

KINGTECH has always been committed to meeting the requirements of customers, and been constantly investing heavily in research and development. After years of technical accumulation, KINGTECH has obtained a number of Utility Models and Software Invention Patents. The Patents belongs to all KINGTECH staffs and also belongs to All KINGTECH Customers! KINGTECH will continue investing in R&D and designing easy-operating&high-efficient machines for customers! read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 12:18 pm —

126TH CANTON FAIR

Exhibition Attending: Venue: China Import and Export Fair Complex (No. 380, Yuejiang Zhong Road, Guangzhou, China) Website:www.cantonfair.org.cn   We have attended the 126th Canton Fair during 15th-19th, Oct.,2019 and met many old and new friends from different countries and areas.       read more
One Team Machinery Sdn Bhd added a news
Dec 6, 2019 at 12:06 pm —

Eurasia Window 2020 in Turkey

Exhibition Forecast: Company: KingTech Intelligent Machinery Ltd. Exhibition: Eurasia Window 2020 Add.: T¨¹yap İstanbul Fair and Congress Center,Turkey Date: 4-7 March 2020 Welcome to visit us! read more
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